Thursday, September 22, 2011

When Should Women Get the Coffee?



I'm still feeling my way through this workplace-etiquette thing. Like this week there was a really important meeting going on and all the managers in the Projects Department met to discuss something really important about the project schedule. Since my new supervisor was responsible for presenting at the meeting, he told me I could sit in. Of course I was only too thrilled to.

When we got to the company's really gorgeous thatched meeting room, we discovered there were no drinks. The meeting was long so I volunteered to go fetch them. When they arrived half an hour later and the porter left them on the table. I felt an urge to get up and serve them to everyone! I was, of course, the only woman in this room of white males so I remained seated and let the meeting continue. If anybody wanted a drink, they could get up and fetch one, right? Why should I feel obligated to serve the men? After all, its important to be careful about the way I portrayed myself to others...

How embarrassing do you think it was for me when my GENERAL WORKS MANAGER PROJECTS (a really good-natured, but very powerful man) got up and started serving everyone drinks...including me! 

CRINGE!
I realised at that moment that whilst I may have been the only women in the room, and the only non-white woman at that, I was also the youngest and most junior person in the room. And furthermore, I was just sitting-in in the first place! I realised that in worrying so much about how I came across as a female engineer, I must have come across really insolent as a junior engineer! Wow!

When lunch arrived I duly got up and set out the trays so that everyone could fetch their food (we were all starving). Luckily, soon after the initial episode my GWMP made a tongue-in-cheek comment about something being discussed (as he loves to do) and shot me a smile, asking if I agreed. I did and the tension I was feeling eased up a lot. I even managed to chirp up once or twice towards the end of the meeting.

So the moral of this story is, that whilst it is important to not position yourself as a doormat, and that it is more difficult for a woman to be respected in the workplace that a man, one should realise that respect is always earned. There are no shortcuts to the top, and whilst you are a junior, you should be making the coffee, taking the notes, running the errands - just like every other junior in the place, male or female!

Just don't let them treat you differently to the male juniors, in which case you really should try being more asserive ;)

Saturday, September 17, 2011

How to Better Your Chances of Finding A Job in This Economy

I recently wrote a guest-post for engineer-turned writer Anthony Fasano....I thought it may be good for EC too. Here it is:

Every engineering student has heard that ‘an engineer will never be out of work’; it’s a generally accepted belief that our scarce skills will always be sought after. Unfortunately, the recent recession has resulted in large companies grounding major projects, and all of a sudden that perfect graduate job is not so easy to land as expected. In a globally competitive world, if you’re not a top-student, what options do you have to help you stand out from the crowd?

Industry has identified that graduate engineers often have poor communication, leadership and interpersonal skills and an inability to work independently or in multidisciplinary teams. So how can students gain these critical skills and outshine the competition?

Read more of my guest post on www.PowerfulPurpose.com

Saturday, September 10, 2011

Lean Symposium in Mozambique and Waste Identification Diagrams

Last week I was lucky enough to visit the capital of Mozambique, Maputo for a week-long conference. Mozambique is definitely an interesting place! Its just north of our border (South Africa) but a totally different world. For one, everybody speaks Portuguese. There are a number of local languages of course, but the common vernacular is Portuguese! The Portuguese have left behind more than just the language, and you can see it in the architecture and the distinctive Mediterranean 'flavour' of the locals. Unfortunately, civil war and floods have ravaged the country, leaving much of its people in poverty. Roads are unmaintained and buildings are dilapidated in the capital. Also, the imminent problem of corrupt police creating indescretions and threatening to lock you up (unless you pay them of course) is an annoyance tourists have to deal with.



Note: In Mozambique, carry your passport WHEREVER you go!  I didn't get the memo it seems :/

I was there for the Portuguese-Mozambican Congress on Engineering and presented in the Lean Management Symposium.  Not speaking any Portuguese was...interesting...especially at an engineering conference, but it was actually a pretty cool experience. One thing is for sure, the Portuguese are an awesome bunch of people! They are really friendly, accommodating and they know how to party!

My talk on the research I worked on as a student at the University of Cape Town last year was about how best to teach Lean Thinking to undergraduate engineering students - I provided a 'student's perspective' whilst my ex-supervisor's presentation was all about the teaching of Lean to students (including me). We proposed that not only is it possible for undergrads to gain a depth of understanding of Lean through PBL (Project Based Learning) - where students complete Lean projects within a real company, but that this type of experience teaches them critical soft skills that a conventional engineering degree fails to produce.

One REALLY awesome thing that came out from one of the Symposium's presentations was a new Lean Tool: the Waste Identification Diagram developed by the University of Minho. This is a brand new tool, developed to aid employees in visualising waste in a production line offers a lot more information than the conventional value-stream map.
A Waste Identification Diagram of a real production unit

"The width of the block (X axis) is related to the WIP on that process. The units used to measure WIP may be number of parts, weight units, length units, volume units or their value (currency). The height of the block (Y axis) corresponds to the Takt Time and the height of the green part is the Cycle Time of that process. The difference between the Takt Time and the Cycle Time (CT), shown in orange, represents the unused capacity for that process. The units used for TT and CT are time units (e.g. seconds, minutes or hours) per part.

The depth of the block (Z axis) represents the changeover time or setup time for that process or workstation. When a process needs large setup times a natural and classical consequence is large levels of WIP associated with it. In this way, may be expected that thicker blocks (blocks with high values of C/O) would also be wider (blocks with high values of WIP)."
If you're interested in the WID, send me an email and I'll forward you the conference paper.

Unfortunately, I didn't get to see one of Mozambique's famous beaches. My party-loving younger sister (and engineer-to-be) spends every New Years soaking up the sun in Mozambique so its definitely on my to-do list. (Christmas and New Years are in the middle of Summer for us so we usually spend them on the beach! I can just see all my Northern-Hemisphere friends/ readers cringing). ;)


Sunday, August 28, 2011

Transforming the Image of Engineering: Part 2

Following from the previous post, Transforming the Image of Engineering: Part 1, this post is about showing an existing side of engineering that is far more interesting and attractive to women.

My dad is a doctor and I grew up in a rural Kwa-Zulu Natal town in South Africa. It was my dream to be a doctor and work for Doctors Without Borders. When my dad asked me why I wanted to follow that path, I said simply, "Because I want to help people, Daddy."

Back then I had no idea about what an Engineer was. Buildings, roads and machines just appeared. You picked up a sewing machine, or a washing machine from a shop and sent it in when it broke. My medically-orientated family were not much help in this respect. I used to get into a world of trouble for taking apart the vacuum cleaner and sewing machine. When I figured out how the damn thing worked and started making my own clothes at 12, my parents were not impressed. They wanted me to become a doctor, not a dress maker!

They looked a little like this:

Okay, my parents look nothing like that. But they were strict Indian parents nonetheless so you get the picture!

Looking back now, I laugh at how much engineering actually goes into making clothes. You have to design for manufacture and assembly, considering the fabric properties: texture, flow, pattern. Then you need to cut the shapes leaving enough space for machining (sewing seams). Finally, you have to use logic to determine what order to assemble the pieces together to create a seamless and neat finish. Sound familiar? 

I was an engineer, it was clear as day. But my parents just didn't know enough about engineering to recognise this. And my father wondered how I was going to match my philanthropic dream up with a technical career. I wondered too. But I stuck to my guns and it wasn't until my final year of engineering that I figured out how I could help others and be and engineer! An opportunity to lead an Engineers Without Borders project landed on my lap (by some miracle and thanks to the wonderful ex-chair of EWB-UCT Brennan Hodkinson) and everything started to align. The project involved finding cooking alternatives for people trading in Nyanga Informal Settlement in Cape Town. (Their methods were harmful to their health). After countless site-visits where we sought to understand people's needs, we came up with high-efficiency stoves. (These were developed by our Technical Head MD together with Honeycomb Homes in Durban who develop green technologies!)



From there, I discovered that instead of a purely technical thesis, I could propose my own thesis project that sought to improve process-flows within a public hospital on the notorious Cape Flats. I used techniques developed in car manufacturing to ensure critical medical equipment was available to patients when they needed it.
(My dad was very proud and started telling everyone he could that his daughter was an engineer!)

I was incredibly lucky to have an awesome supervisor who understood what I wanted to do and helped me realise it. Not all universities allow this, but that too is changing. EWB-UK operates a program for undergraduate engineering students where external community development organizations and NGO’s submit research projects to universities. Those projects that pass the bar are made available to final-year students who work directly with these agencies – benefiting from the real-world experience this offers.

EWB-Australia has implemented a similar program, introducing all first year students to development through their “EWB Challenge”, and to a full research project based on community involvement in their final year. Each year, more female students than males take on these final-year projects. This amazing initiative was itself implemented by a woman - EWB-Australia’s CEO Elizabeth Webb Brown, who was then Director of Education, Research and Training.


 So I say, why not?  Why not make this unconventional but increasingly important side of engineering visible to students? Why not teach them that design isn’t confined to the little book of Shigley’s Machine Component Design? Why not give mechanical engineering students the opportunity to design a solar-powered, Ghandian-Engineering torch rather than another battery-operated one, for a fraction of the price. Why not highlight in our university brochures the fact that civil engineering students are busy designing storm-water drainage systems for informal settlements?

Why not make developmental projects and opportunities available to our students, teaching them early on that engineering isn’t only about space ships and fast cars? (which, let’s face it, are traditionally masculine). Why not show that engineering is as much about designing high-efficiency wood stoves by understanding community needs, and still involves thermo-dynamic design for the heat transfer, fluid mechanics optimization to channel air to the combustion chamber and smoke away from the user and a good dose of materials science for insulating the combustion chamber against the elements during cold, rainy Cape winters. If we showed this picture of engineering, how many more females would want to choose engineering then?


A transformation is happening in engineering: a transformation towards sustainability and an increased emphasis on the role of the engineer in alleviating poverty.  This picture of what a engineering is, is not only far more appealing to women, but when introduced to engineering students has the potential to improve their communication and leadership skills whilst developing them into socially-conscious, change-agents - something my country can use a lot more of.

So remember when I told my dad that I wanted to be a doctor because I wanted to help people? Wouldn’t it be great if little girls replied to this question with, “I want to be an engineer because I want to help make the world a better place?”


Saturday, August 27, 2011

Transforming the Image of Engineering: Part 1

Last week, I had the honour of being a speaker at the WESTC (Women in Engineering, Science and Technology Conference) in  Johannesburg, hosted by Melrose Training! This exciting initiative sought to bring women from around Africa together to discuss pertinent issues surrounding being a woman in engineering. It was an all-round great experience and I had the chance to network with some incredible young women who are doing amazing things in South Africa.  I will definitely blog about these soon.

My talk titled "Transformation in Engineering, Women and Changing the Face of Engineering", took at look at attracting and retaining women in engineering in a slightly different light than the typical, 'the numbers are just too low' approach. Women stay away from engineering because of two main reasons. 1. they are actively discouraged from the field by society and 2. they don't see any part of engineering that appeals to them. The number of high-calibre, successful and happy women who I met at the conference made it clear that this perception of society (and that of the young women being turned away from this highly rewarding field), is seriously warped.

Basically, engineering has an image problem:



 or


 and worst of all ???


Small wonder why you don't just see women falling over themselves to be a part of this action?

What I’ve come to realize however is that the problem is not that engineering is a “man’s field” or that its “difficult and dirty”. These are generalizations, but they are true. In most engineering environments, there are still more men than women, and engineering can be very difficult and very dirty. But this is not the full picture. Engineers work in areas that the majority of society doesn’t even know about - that engineering students and graduates don’t even know about (shock, horror!) - and some of these are increasingly attractive and accommodating to women. If only the career-counselors, parents and mentors of young girls had a more realistic picture of what engineering was about, they would be able to help them make informed choices about their careers.

I suppose that is really what the Engineer-Chic blog tries to accomplish: transforming the image of engineering. Let me just say though that I’m not here to razzmatazz girls with pink icing or to make engineering look like a cupcake. Engineering is no more a cupcake than medicine or a competitive business-career is a cupcake. What I want to do is give women the right information – the full picture of the opportunities available to them as engineers - to help them make an informed choice.
 
A study in perception was done by the National Academy of Engineering in the US which was reported in the publication Changing the Conversation, (2008). What they did was come up with messages aimed at improving public understanding of engineering. These were markedly different to “old-school” attempts at this which sought to emphasize strong links between engineering and maths and science, whilst ignoring other more attractive characteristics including creativity, teamwork and communication. This was tested and broadly disseminated to school children and teachers.


The survey found that girls saw the following two messages the most appealing:

"Engineering makes a world of difference"

(Boys also rated this highly)

 “Engineering is essential to our health, happiness and safety”

(Boys did not rate this highly)

Not considered appealing by any of the survey populations was,

“Engineering connects science to the real world”


So girls find messages linked to 'helping others' appealing. Wow, what a shocking revelation (considering that women have traditionally been (with exceptions) nurturers: nurses, teachers, mothers!)  

So then maybe if more engineers worked in fields related to helping others; maybe if the field of engineering was more about effectively communicating with people and building relationships with them to fully understand their needs; maybe if engineering was about working closely with human beings and empowering them to have the most basic forms of dignity: a house, a car, a flushing toilet; maybe then more women would be interested in the field?


Hang on just a second...



and how about this? 


 and lets not forget frugal engineering:



More on this topic in my next post...

Sunday, August 14, 2011

Visualising through Drawings

The new project is getting more and more interesting by the day. I've been working on a very intial-stage budget and schedule and had a meeting with the metallurgists again yesterday to work through some of the details of the process.  We're drawing up some initial PFD's (Process Flow Diagrams) to get a visual idea of what we're going to be building. This is the very first step in making the plant come to life.

Did you know, engineers LOVE drawings? We're actually trained to love drawing. Its literally the very first thing they teach you in engineering-school. And no, I'm not talking about beautiful sketches, (those come later in the development of a product i.e. the marketing phase ;) ).  I'm talking about any simple, feable attempt to describe something you can see and feel, something 3-dimensional, on paper. Its the way we communicate. A picture really does say a thousand words and I never feel quite comfortable describing something to someone without a pencil in my hand! (As you can see I'm very brainwashed).

So what the PFD's do is they take the description (in words) of the process and convert it into simplified flow-diagrams like the one below.  Well, I cant really put up the actual PFD's of our plant, but I found this one on the net which is a good example.


My role at this stage is not really to draw up the PFD's. I need to take the PFD's and create what we call a Scope of Work and a BOM (or Bill of Materials). This is a list of all the materials needed to put the plant together - all the different components that make up the plant. Although the metallurgists may specify that they need a ball mill (for example), the mechanical engineer (thats me) job is to specify all the equipment that make the ball mill operate. It needs a system of gears to drive it, a shaft and motor, bearings to hold the shaft up etc.

At this very early stage of the project, we need to put together an estimated budget and schedule. For this, the Project Engineer (thats me too), needs to estimate the costs and quantities of not only the mechanical parts, but also the steel to hold them up, the concrete for the civil foundations, the electrical and piping requirements etc.

Now if you think this is a daunting task, you are right. I have no idea how to estimate costs and quantities. In fact, there are companies that specialise in Quantity Surveying and Cost Consulting. They will come into the picture soon, but right now we've just got to get an estimate.  Its really quite interesting - especially the schedule. You have to think about each task in the project and what tasks need to happen before this task can start. There is a lot of problem solving, but I have had great help from everyone from suppliers to our Procurement and Construction Managers. (Remember - although you may be a smart young engineer, you still will learn the most from experienced people. Asking for help may be the greatest tool you will ever learn to use at work).




Hanna Rosin: New data on the rise of women | Video on TED.com

Now this is one of the most interesting TED Talks I've seen!

Hanna Rosin: New data on the rise of women Video on TED.com

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